INCOFLUX 5 is an agglomerated Submerged Arc Welding (SAW) Flux designed for wire welding with MONEL Filler Metal 60. Typical applications are groove welding MONEL alloy 400 to itself and to ferritic materials. A major application is for overlaying carbon steels with the corrosion resistant MONEL Filler Metal 60.
Welding Parameters: Groove and Overlay Welding using DCEP current and Stringer beads.
| Diameter | Amperes | Volts | Travel Speed | Extension Stick-Out | Flux Depth |
|---|---|---|---|---|---|
| 0.062 in. 1.6 mm | 260-280 | 30-33 | 8-11 in./min. 200-280 mm/min. | 7/8-1 in. 22-25 mm | 3/4-1 in. 19-25 mm |
| 0.093 in. 2.4 mm | 250-300 | 32-35 | 8-11 in./min. 200-280 mm/min. | 7/8-1 in. 22-25 mm | 3/4-1 1/4 in. 19-32 mm |
| Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 in. and 35-60 for 0.093 in. | |||||
| 0.062 in. 1.6 mm | 260-280 | 32-35 | 4 in./min. 100 mm/min. | 7/8-1 in. 22-25 mm | 3/4-1 in. 19-25 mm |
| 0.093 in. 2.4 mm | 300-400 | 34-37 | 4 in./min. 100 mm/min. | 7/8-1 in. 22-25 mm | 3/4-1 1/4 in. 19-32 mm |
Specification
EN 760 – S A FB2
Particle Size
Tyler Sieves: 10 x 60 Mesh (0.25 mm x 2.0 mm), EN 760 2-20
Packaging
60 pound (27.22 kg) Polyethylene Bucket with a hermetically sealed lid that has a rubber gasket seal.
