Saddle Machine – motorisert / manuell

Mathey Dearman Saddle Machine har vært bransjestandard i over 90 år og er en fleksibel og brukervennlig løsning for nesten alle typer kapping og fasning av rør. Maskinen er lett og slitesterk og er utviklet for nøyaktige snitt med høy kvalitet på rør fra 1.5 – 48″ / 38 – 1,219 mm.

Manuell Saddle Machine inkluderer:

  • Saddle Machine
  • Brennerarm
  • Brennerholder (brennerdiameter 1.375″ / 35 mm)
  • Boomer-enhet (fester maskinen til røret)
  • Sett med avstandsbolter
  • Dele- og bruksanvisning

Vil du ha den enkleste måten å få et perfekt kutt hver gang?

Motoriserte Saddle Machines fra Mathey Dearman er presise og raske og gir jevne snitt som krever lite eller ingen sliping.

Både erfarne og mindre erfarne sveisere kan dra nytte av høyere produktivitet (opptil 5 ganger raskere!) og bedre snittkvalitet med motoriserte Saddle Machines sammenlignet med tradisjonell håndkapping eller manuelle maskiner.

Motoriserte PLASMASPEED Saddle Machines kan bruke 110/230 VAC for rørstørrelser fra 1.5 – 48″ / 38 – 1,219 mm og kan arbeide med høyere skjærehastigheter for bruk med kraftige plasmabrennere.

Det er dette Mathey Dearman kaller PLASMASPEED!

Motorisert Saddle Machine inkluderer:

  • 110/230 VAC motorisert Saddle Machine
  • Brennerarm
  • Brennerholder
  • Boomer-enhet (fester maskinen til røret)
  • Sett med avstandsbolter
  • Dele- og bruksanvisning
  • Monteringsbrakett
  • Presisjons-steppermotor med rettvinkelgir
  • Motorstyringsboks
  • Plasmakommunikasjonskabel (10 fot lang, kompatibel med Hypertherm plasmaskjærer med CPC-port)

Merk: Maskinbrennere selges separat – maskinen er vist med valgfrie trinnavstandsstykker og Pro-modellbrenner.

Konvensjonell kapping kontra Saddle-kapping
Håndkapping. Tid: 30 minutter

  • 8″ schedule 40-rør kappes for hånd. Tiden inkluderer måling, kapping og sliping
  • Lengre oppmerkingstid enn nødvendig
  • Unødvendig lang kappetid
  • Unøyaktig/ujevnt snitt som krever sliping
  • Lengre sammenstillingstid
  • Ujevnt sveisegap

Mathey Dearman-kapping. Tid: 6 minutter

  • 8″ schedule 40-rør kappes med en 1SA manuell Saddle Machine
  • Perfekt snitt
  • Ingen sliping
  • Perfekt sammenstilling

Manual Saddle Machines

MANUAL SADDLE MACHINES
MACHINE MODELMSA1SA2SA3SA
Manual with spacer bolts03.0100.00003.0101.00003.0102.00003.0103.000
Manual with step spacersn/a03.01S1.00003.01S2.00003.01S3.000
Motorized Saddle Machines / PLASMASPEED
MACHINE MODELMSA1SA2SA3SA
Motorized with spacer bolts 115/230 VAC03.0100.S0103.0101.S0103.0102.S0103.0103.S01
Motorized with step spacers 115/230 VACn/a03.01S1.S0103.01S2.S0103.01S3.S01
PLASMASPEED Retrofit Kits
MACHINE MODELMSA1SA2SA3SA
PLASMASPEED retrofit kits 115/230 VAC03.0100.SA103.0101.SA103.0101.SA103.0103.SA1
General Specifications
MACHINE MODELMSA1SA2SA3SA
Pipe size1.5 – 4″ / 38 – 102 mm3 – 8″ / 75 – 203 mm6 – 12″ / 152 – 305 mm12 – 20″ / 305 – 508 mm
Net weight10 lbs / 5.00 kg16 lbs / 7.00 kg26 lbs / 12.00 kg50 lbs / 22.00 kg
Estimated shipping weight12 lbs / 5.44 kg24 lbs / 10.89 kg34 lbs / 15.40 kg73 lbs / 33.10 kg
Shipping dimensions12 x 12 x 10″ / 305 x 305 x 254 mm18 x 18 x 11.5″ / 457 x 457 x 492 mm23 x 23 x 12.5″ / 584 x 584 x 318 mm34 x 32 x 12″ / 864 x 813 x 305 mm
Maximum speed (motorized) ipm* / mpm**141 / 3,58171 / 1,80389 / 2,26134 x 32 x 12″ / 864 x 813 x 305 mm
Minimum speed (motorized) ipm* / mpm**4 / 1024 / 1026 / 152
Includes spacer bolts to cut pipe sizes2″, 3″, 4″ / 60.3, 88.9, 114.3 mm3″, 4″, 6″, 8″ / 88.9, 114.3, 168.2, 219 mm6″, 8″, 10″, 12″ / 168.2, 219, 273, 323.8 mm12″, 14″, 16″, 18″, 20″ / 323.8, 356, 406, 457, 508 mm
* inches per minute | ** millimeters per minute

Machine Saddle Machines

MANUAL SADDLE MACHINES
MACHINE MODEL4SA5SA6SA8SA
Manual with spacer bolts03.0104.00003.0105.00003.0106.00003.0108.000
Manual with step spacersn/an/an/an/a
Motorized Saddle Machines / PLASMASPEED
MACHINE MODEL4SA5SA6SA8SA
Motorized with spacer bolts 115/230 VAC03.0104.S0103.0105.S0103.0106.S0103.0108.S01
Motorized with step spacers 115/230 VACn/an/an/an/a
PLASMASPEED Retrofit Kits
MACHINE MODEL4SA5SA6SA8SA
PLASMASPEED retrofit kits 115/230 VAC03.0103.SA103.0105.SA103.0105.SA103.0105.SA1
General Specifications
MACHINE MODEL4SA5SA6SA8SA
Pipe size24 – 30″ / 610 – 762 mm28 – 36″ / 711 – 914 mm36 – 48″ / 914 – 1,219 mm
Net weight20 – 26″ / 508 – 660 mm110 lbs / 50.00 kg180 lbs / 82.00 kg287 lbs / 130.00 kg
Estimated shipping weight75 lbs / 34.00 kg185 lbs / 71.70 kg295 lbs / 133.80 kg537 lbs / 243.60 kg
Shipping dimensions150 lbs / 68.00 kg40.5 x 41 x 19″ / 1,029 x 1,041 x 423 mm57 x 43 x 18″ / 1,488 x 1,002 x 483 mm69 x 60 x 21″ / 1,753 x 1,524 x 533 mm
Maximum speed (motorized) ipm* / mpm**40.5 x 41 x 19″ / 1,029 x 1,041 x 423 mm34 / 86435 / 88936 / 914
Minimum speed (motorized) ipm* / mpm**53 / 1,3468 / 2035 / 1275 / 127
Includes spacer bolts to cut pipe sizes7 / 17824″, 26″, 28″, 30″ / 610, 660, 711,762 mm28″, 30″, 36″ / 711, 762, 914 mm36″, 38″, 40″, 42″, 48″ / 914, 964, 1,016, 1,067, 1,219 mm
* inches per minute | ** millimeters per minute
Double Torch Arm
Reduce setup and cutting time by up to 50% with the double torch arm accessory. By eliminating the need to rotate one torch to obtain a forward or back bevel on the pipe end, the double torch arm dramatically reduces cutting and beveling time. Torch arm accommodates American torch rack size only.
PART NO.MODELPIPE SIZEPACKAGED WEIGHT
03.0101.0301SA3 – 8″ / 88.9 – 219 mm5 lbs / 2.30 kg20 x 6 x 6″ / 508 x 152 x 152 mm
03.0102.0152SA8 – 12″ / 219 – 323.8 mm5 lbs / 2.30 kg20 x 6 x 6″ / 508 x 152 x 152 mm
03.0103.0303SA12 – 20″ / 323.8 – 508 mm5 lbs / 2.30 kg23 x 10 x 9″ / 584 x 254 x 229 mm
03.0104.0214SA20 – 26″ / 508 – 660 mm5 lbs / 2.30 kg23 x 10 x 9″ / 584 x 254 x 229 mm
03.0105.0255SA24 – 30″ / 610 – 762 mm5 lbs / 2.30 kg23 x 10 x 9″ / 584 x 254 x 229 mm
03.0106.0186SA28 – 36″ / 711 – 914 mm5.5 lbs / 2.50 kg23 x 10 x 9″ / 584 x 254 x 229 mm
03.0108.0148SA36 – 48″ / 914 – 1,219 mm5.5 lbs / 2.50 kg23 x 10 x 9″ / 584 x 254 x 229 mm
Pro Model Torch Arm
Choose the pro model torch arm with the innovative out-of-round roller attachment to create perfect cuts and bevels on oversize, undersize or out-of-round pipe. Torch arm accomodates American torch rack size only.
PART NO.DESCRIPTIONPACKAGED WEIGHTPACKAGED DIMENSIONS
03.0209.000Pro model with out of round9.50 lbs / 4.30 kg16 x 8 x 8″406 x 203 x 203 mm
03.0209.001Pro model basic assembly7 lbs / 3.20 kg16 x 8 x 8″406 x 203 x 203 mm
03.0209.012Tracer point1.60 lbs / 0.70 kg12 x 6 x 6″305 x 152 x 152 mm
Torch holders that can accommodate up to 2″ barrel diameter torches are available
Out-Of-Round Roller Attachment
The out-of-round roller attachment kit, which can be fitted on the pro model torch arm, compensates for oversize and undersize pipe, handling out-of-round conditions up to 1/4″ / 6 mm. This separate attachment comes with all required parts and assembly instructions.
PART NO.DESCRIPTIONPACKAGED WEIGHTPACKAGED DIMENSIONS
03.0209.003Out-of-round roller attachment kit2.50 lbs / 1.10 kg12 x 6 x 6″ / 305 x 152 x 152 mm
Cam-Adjustable Torch Carrier
The cam-adjustable torch carrier (diameter of 1.375″ / 35 mm) makes it simple to make perfect, no-notch cuts every time. Just start the cut away from the desired cut line, use the knurled cam adjustment knob to move the torch into the cut line, then start cutting.

In addition, the torch holder’s large wing screw makes tightening the torch in the torch holder easy, even when wearing gloves. The innovative design even allows forward or back-beveling without the need to reverse the torch holder in the torch arm. PART NO. 03.0100.052
Saddle machine storage box
Store and help protect the saddle machine, torch, torch arm, torch carrier, spacer bolts, parts, and operating manual in this specially-designed storage box.

MSA, 1SA, and 2SA storage boxes are made of 16-gauge, powder-coated steel, with attached lifting handles.

Storage boxes for saddle machines larger than the 3SA are made of plywood with reinforced corners and edges.
PART NO.MODELDIMENSIONSMANUAL OR MOTORIZEDBOX TYPEPACKAGED WEIGHT
03.0100.BOXMSA18 x 18 x 10″ / 457 x 457 x 254 mmManual onlyMetal23 lbs / 10.40 kg
03.0101.BOX1SA23 x 23 x 13″ / 584 x 584 x 330 mmManual onlyMetal33 lbs / 14.90 kg
03.0102.BOX2SA34 x 32 x 12″ / 635 x 559 x 305 mmManual onlyMetal41 lbs / 18.50 kg
03.0103.BOX3SA34 x 32 x 14″ / 635 x 559 x 356 mmManual or motorizedWood60 lbs / 27.00 kg
03.0104.BOX4SA40 x 38 x 14″ / 1,016 x 965 x 356 mmManual or motorizedWood79 lbs / 35.60 kg
03.0105.BOX5SA42 x 40 x 14″ / 1,067 x 1,016 x 356 mmManual or motorizedWood84 lbs / 37.80 kg
03.0106.BOX6SA56 x 48 x 16″ / 1,422 x 1,219 x 406 mmManual onlyWood100 lbs / 45.00 kg
03.0108.BOX8SA70 x 56 x 19″ / 1,778 x 1,422 x 483 mmManual onlyWood125 lbs / 56.30 kg
Self-Storing Step-Down Spacer
Combining multiple spacer bolt sizes into one easy-to-use part, the step-down spacers are machined to the same tolerances as spacer bolts. Each step spacer covers a range of four (4) pipe sizes, eliminating the need to store 16 spacer bolts. No more searching for lost or misplaced spacer bolts with high-quality aluminum alloy or stainless steel self-storing step-down spacers.
Step Spacer Kit
PART NO.DESCRIPTIONFOR PIPE SIZESPACKAGED WEIGHT
03.0110.1SAKIT1SA Step Spacers3″, 4″, 6″, 8″ / 88.9 mm, 114.3 mm, 168.2 mm, 219 mm1.60 lbs / 0.70 kg
03.0110.2SAKIT2SA Step Spacers6″, 8″, 10″, 12″ / 168.2 mm, 219 mm, 273 mm, 323.8 mm1.60 lbs / 0.70 kg
03.0110.3SAKIT3SA Step Spacers12″, 14″, 16″, 18″, 20″ / 323.8 mm, 356 mm, 406 mm, 457 mm, 508 mm1.60 lbs / 0.70 kg
Saddle Machine Spacer Bolts
Spacer Bolt Kits include the spacer bolts in one handy container available for any Mathey Dearman saddle machine model. An actual-size diagram is located on the lid, making finding the correct Spacer Bolts quick and easy. All spacer bolts are precision-machined for maximum cutting accuracy and labeled with the Mathey Dearman logo and Part No. for quick identification. Actual size is shown on the box lid for quick spacer bolt identification.
PART NO.DESCRIPTIONFOR PIPE SIZESPACKAGED WEIGHT
03.0MSA.KITMSA2″, 3″ / 60.3 mm, 88.9 mm1 lbs / 0.50 kg
03.01SA.KIT1SA3″, 4″, 6″, 8″ / 88.9 mm, 114.3 mm, 168.2 mm, 219 mm4 lbs / 1.80 kg
03.02SA.KIT2SA6″, 8″, 10″, 12″ / 168.2 mm, 219 mm, 273 mm, 323.8 mm5 lbs / 2.30 kg
03.03SA.KIT3SA12″, 14″, 16″, 18″, 20″ / 323.8 mm, 356 mm, 406 mm, 457 mm, 508 mm9 lbs / 4.10 kg
03.04SA.KIT4SA20″, 22″, 24″, 26″ / 508 mm, 559 mm, 610 mm, 660 mm10 lbs / 4.50 kg
03.05SA.KIT5SA24″, 26″, 28″, 30″ / 610 mm, 660 mm, 711 mm, 762 mm10 lbs / 4.50 kg
03.06SA.KIT6SA28″, 30″, 36″ / 711 mm, 762 mm, 914 mm20 lbs / 9.00 kg
03.08SA.KIT8SA36″, 38″, 40″, 42″, 48″ / 916 mm, 964 mm, 1,016 mm, 1,069 mm, 1,219 mm20 lbs / 9.00 kg
No spacers required for 4″ pipe set up